Senior Engineer - Controls - Cohort

Job Description

• As a Senior Controls Software Engineer will have overall responsibility of developing and managing software for control systems, particularly in industrial settings.
• Responsibilities typically include designing and implementing controls software, collaborating with end users to enhance applications, and participating in the full lifecycle of project development from blueprinting to deployment.

• Proficiency in PLC programming, understanding of HMI / SCADA development, and strong experience with anyone of Siemens / AB Rockwell / Beckhoff / B&R / Sigmatek software or combination are often required. This role may also involve code review and troubleshooting to ensure optimal system performance.

Essential duties and responsibilities:

• Design clean-sheet automation systems from concept through production. Key responsibilities include:
• Translate Customers Requirement into Design Specification, Evaluate Design Feasibility and Provide Technical Expertise to Meet Customers Request.
• Design and develop electrical systems for custom automation solutions, ensuring optimal functionality, efficiency, and reliability.
• Program and configure PLCs (Programmable Logic Controllers), HMIs (Human-Machine Interfaces), Robotics, safety systems devices, vision systems, and other control devices to ensure precise control and monitoring of automation processes.
• Conduct thorough testing and validation of control systems to identify and rectify any issues, ensuring compliance with project specifications and industry standards.
• Provide technical support and expertise during the installation, commissioning, and maintenance phases of custom automation projects.
• Program devices like motors, drives, actuators, robots, vision systems, sensors, servo controls, etc as applicable.
• Responsible for full system programming, testing, debugging, commissioning, installation, service, and upgrades.
• Perform Design Reviews with Internal & External Customers.
• Create and Review Detailed Bill of Materials for Accuracy (Quantities, Part #s, Etc.).
• Maintain Schedule Milestones.
• Achieve Cost Targets Through Effective Design.
• Stay Up to Date with Leading Edge Technology.
• Contribute to Continuous Improvement Efforts Across Entire Organization.

Requirements and Experience:

• Over 8+ years of hands-on experience in designing, programming, and implementing control systems for custom automation projects.
• Extensive experience in collaborating with cross-functional teams, including mechanical engineers and software developers, to integrate control systems seamlessly into automation projects.
• Strong understanding of custom automation requirements, with the ability to tailor solutions to meet the unique needs of clients.
• Excellent documentation skills, including the creation of control system architecture diagrams, wiring schematics, and user manuals.
• Ability to provide technical support and expertise during installation, commissioning, and maintenance phases of custom automation projects.
• Proficient in programming PLCs, HMIs, and other control devices to achieve precise control and monitoring of automation processes.
• System level approach to the complete machine program with a high focus on recovery from start to finish.
• Experience in robotics, automation systems, vision systems, proximity and photo sensors, servo controls, etc.
• Competent skills with PCs, networking, device communications, integration, and design.
• Working knowledge of E-Plan / AutoCAD Electrical is an added advantage.
• Comprehensive knowledge of electrical component selection and panel layout design.
• Excellent communication skills, both written and verbal, for working with customers and team members. Ability to effectively present information and respond to questions from employees, management, customers, and general public.
• Strong Knowledge in Commercial Components & Supporting Partners.
• Excellent Analytical Skills.
• Proficient with Microsoft Office (Word, Excel, Outlook, PowerPoint, etc.).
• Seeking candidates for the position with expertise in control software.
• Must be Responsible, Self-Driven, Self-Motivated, and Able to Work Independently.

Mandatory Tool Skills:

• Strong experience with anyone of Siemens / AB Rockwell / Beckhoff / B&R / Sigmatek software or combination any two softwares.
• MS Office applications (Outlook, Teams, Excel, Word, PowerPoint, etc.).

Education and Training Requirements:

• Bachelor of Engineering - Electronics & Communication Engineering or Instrumentation and controls / Engineering preferred and 6+ years equivalent experience in industrial automation, Controls development and commissioning.
• Occasional domestic and/or global travel may be required for this position up to 20%.

Key Result Areas:

• Configure automation hardware and software packages according to project design specification.
• Develop HMI programs from scratch as per clients machine automation requirements.
• Ensure the best possible performance, quality, and responsiveness of HMI programs developed.
• Follow software change management procedures and maintain version control.
• Manage projects as assigned and deliver to agreed schedule and scope.
• Communicate with project stakeholders the progress relative to plan.
• Support FAT/SAT and start-up of integrated control systems.

Travel:

• May need to travel up to10% each year based on requirements.

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